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Pick by Light - GPIO Solutions

pick-by-light

Process

  • 1. Picking order is started.
  • 2. Light signals indicate which component(s) from which shelf compartments are required. Different quantities are indicated either by different colors or via a monitor.
  • 3. The item(s) is/are taken from the shelf compartment.
  • 4. Picking is confirmed either via touch sensors on the shelf or on a touch screen.
  • 5. If another item is to be picked, the lights on its storage compartment will light up.

Pick by Light

Pick by Light is a process in which the picking of parts is guided by light signals. This process can significantly reduce the error rate compared to document-guided picking. At the same time, the picking speed is increased as the picking compartments are easily recognized from a greater distance. This means that even low-skilled employees can be meaningfully involved in a high-quality picking process.

Variant: Sequence is relevant

  • ⦿ Picking order is started.
  • ⦿ A light signal indicates which component is required first from which shelf compartment
  • ⦿ Different quantities are indicated either by different colors or via a graphic display
  • ⦿ The item is taken from the shelf compartment.
  • ⦿ Picking is confirmed on the shelf compartment via the touch sensor
  • ⦿ The component is assembled or packaged
  • ⦿ In the meantime, the light signal for the next required component lights up on the shelf
  • ⦿ This one is being picked etc.
  • ⦿ The order is completed when the last component is confirmed for removal

Variant: Sequence of component removal is irrelevant

  • ⦿ Picking order is started.
  • ⦿ Light signals indicate which items are required from which shelf compartments
  • ⦿ Different quantities are indicated either by different colors or via a graphic display
  • ⦿ All components can be removed in a single walking cycle
  • ⦿ Removal is confirmed either via the touch sensors on the shelf or centrally for all components at the assembly or picking station
  • ⦿ The order is then processed

 

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